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"Moving forward, we want to deploy even more robots and automate the gate cutting in the molding process to further boost productivity," concluded Mr. Gaining a better understanding of the robots also gives you the confidence to handle anything that might go wrong. After receiving the training, you are able to teach and service the robots yourself. When it comes to maintenance, there are training and support from Universal Robots partners. The UR10e is our medium duty industrial collaborative robot that combines both long reach and high payload. KUKA omniMove: autonomous and extremely flexible. The KUKA omniMove also offers excellent mobility, easily operated by remote control. Move it with great ease into the right position with ultra-precision and in the tightest of spaces. We now operate 24 hours a day and, compared to before we installed Universal Robots, the productivity of the automobile key molding process has improved 20%, " said Mr. KUKA omniMove (AGVs) KUKA omniMove is our transport platform for heavy loads. "We were able to improve productivity dramatically. You don’t have to worry about them stopping so you can concentrate on other things. When you deploy robots, you have spare time to do different tasks.
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Unlike the manual process, using robots produces the same number of works in the same amount of time every time. When workers manually perform the task, there are mistakes that cause scrap. "Initially we have also considered deploying industrial robots but abandoned the idea since we did not have enough space to put industrial robots with fences around them." "The challenge we were facing was to improve productivity without changing the layout of existing production lines", said Mr.Kenichi Yoshizawa, Production Chief of Gunma Plant. In addition to production, Gunma Plant serves as the global production technology Center and receives trainees from the group companies including oversea plants.Īt Gunma Plant, ALPHA has launched a project to keep improving the productivity of existing production lines in coming years, when there is a social problem of labor force shortage and rising labor costs due to decreasing labor force population. At Gunma Plant, they do a full production, from molding and casting to painting, plating, and assembly. Consequently, they decided to deploy collaborative collaborative robots of UR3 and UR5 as they are lightweight, flexible and can be used without a fence.Īs a “key and keyless” lock manufacturer, ALPHA Corporation manufactures a wide range of products that include coin-operated lockers, housing & industrial locks, and automobile parts. ABB Robotics as one of the world’s leading robotics and machine automation suppliers is the only company with a comprehensive and integrated portfolio covering robots, AMRs and machine automation solutions - designed and orchestrated by our value-creating software. At the same time, they were required to automate production lines by utilizing the existing process and its equipment at most. Facing a shortage of labor force and rising labor costs due to decreasing labor force population, ALPHA Corporation had to continue improving productivity in their production lines in order to keep competitive in the future. Release the Industry 4.0 potential of your UR robot, with the OPC UA Client/Server URCap with OPC UA Robotics Companion Specification.